Arlem International Pricing & Market Expansion Strategy 2026
Document Version: 1.0 Created: January 3, 2026 Author: Nick + Claude Data Sources: Shopify Orders, Meta Marketing, Competitor Research, DFAT Tariff Data, Industry Reports
Executive Summary
| Decision Area | Recommendation | Confidence |
|---|---|---|
| AU Pricing | $379 Double / $399 Queen / $429 King | HIGH |
| NZ Market | STRONG YES - Launch Q2 2026 | HIGH |
| US Market | NEUTRAL - Test cautiously Q3 2026 | MEDIUM |
| Shipping Strategy | Free AU, subsidised NZ, ALL-IN DDP for US | HIGH |
| Bundles | 15% discount on cushion + quilt | HIGH |
Bottom Line: Your proposed pricing is well-positioned against competitors. NZ is a natural expansion market with minimal friction. The US offers huge upside but comes with tariff complexity and competitive pressure.
Part 1: Australian Pricing Strategy
1.1 Proposed vs Current Pricing
SIZE PRICING EVOLUTION
═══════════════════════════════════════════════════════════════
Historical Current Proposed Change
(Avg Sold) (Website) (Your Plan)
────────── ───────── ─────────── ──────
Double $331 $379 $379 +0%
Queen $344 $389 $399 +$10
King $360 $399 $429 +$30
Super King N/A $429 TBD --1.2 Unit Economics by Size (Proposed Pricing)
Linen Bedhead Cushions
| Metric | Double | Queen | King |
|---|---|---|---|
| Selling Price | $379 | $399 | $429 |
| COGS | $140 | $145 | $155 |
| Gross Profit | $239 | $254 | $274 |
| Gross Margin | 63.1% | 63.7% | 63.9% |
| Payment Processing (3%) | $11.37 | $11.97 | $12.87 |
| Contribution Margin | $227.63 | $242.03 | $261.13 |
| Contribution % | 60.1% | 60.7% | 60.9% |
Boucle Bedhead Cushions
| Metric | Double | Queen | King |
|---|---|---|---|
| Selling Price | $399 | $419 | $449 |
| COGS | $150 | $155 | $165 |
| Gross Profit | $249 | $264 | $284 |
| Gross Margin | 62.4% | 63.0% | 63.3% |
| Payment Processing (3%) | $11.97 | $12.57 | $13.47 |
| Contribution Margin | $237.03 | $251.43 | $270.53 |
| Contribution % | 59.4% | 60.0% | 60.3% |
Note: Added $20 premium on Boucle vs Linen to reflect higher fabric cost.
1.3 Pricing Analysis: Is This Too Expensive?
Competitor Benchmark (Australia)
| Competitor | Product Type | Price Range | Notes |
|---|---|---|---|
| Zenn Design | Custom upholstered | $800-1,500+ | Full bedheads, premium |
| The Bespoke Linen Co | Handmade linen | $450-600+ | Hand-frayed, artisan |
| HeyHey Australia | Import (SOGA brand) | $89-149 | Mass produced, synthetic |
| Etsy Australia | Handmade mixed | $200-400 | Variable quality |
| Harvey Norman | Mass market | $79-199 | Foam wedges, not fabric |
Positioning Analysis
PRICE POSITIONING MAP (AUD, Queen Size)
═══════════════════════════════════════════════════════════════
$0 $200 $400 $600 $800 $1000+
│ │ │ │ │ │
├──────────┼───────────┼───────────┼───────────┼───────────┤
│ │ │ │ │ │
│ [Mass] │ │ ARLEM │ [Bespoke] │ [Zenn] │
│ $89-149 │ │ $399 │ $450-600 │ $800+ │
│ │ │ ▲ │ │ │
│ │ │ Sweet Spot│ │ │
│ │ │ │ │ │
└──────────┴───────────┴───────────┴───────────┴───────────┘
Import Mid-Market ARLEM Premium Luxury
Low Quality Uncertain Position Artisan CustomVerdict: NOT TOO EXPENSIVE
Reasons:
- Handmade positioning justifies premium - You’re not competing with $89 imports
- Below artisan competitors - The Bespoke Linen Co charges $450+
- Value perception - Interior designer-made, Oeko-Tex linen, made-to-order
- Historical validation - Sold 28 units at $340 avg without price resistance
- Margin headroom - 60%+ contribution margin allows for ads, discounts if needed
Recommended Pricing Action
| Size | Linen | Boucle | Rationale |
|---|---|---|---|
| Double | $379 | $399 | Most popular size, keep accessible |
| Queen | $399 | $419 | +$20 vs Double reflects size increase |
| King | $429 | $449 | +$30 vs Queen, premium buyers less price-sensitive |
| Super King | $459 | $479 | Niche size, ultra-premium buyers |
Part 2: International Market Analysis
2.1 Market Overview
Total Addressable Market (TAM)
| Market | Home Bedding Market 2025 | Population | Households |
|---|---|---|---|
| Australia | $2.24B | 26M | 10.5M |
| New Zealand | $122.7M | 5.2M | 2.0M |
| United States | $16.74B | 335M | 130M |
Serviceable Addressable Market (SAM)
Assuming bedhead cushions are 0.5-1% of home bedding market:
| Market | SAM Estimate | Arlem Target (1% of SAM) |
|---|---|---|
| Australia | $11-22M | $110K-220K |
| New Zealand | $0.6-1.2M | $6K-12K |
| United States | $84-167M | $840K-1.67M |
Serviceable Obtainable Market (SOM) - Year 1
| Market | Conservative | Realistic | Optimistic |
|---|---|---|---|
| Australia | $25K (65 units) | $50K (130 units) | $75K (195 units) |
| New Zealand | $5K (12 units) | $10K (24 units) | $15K (36 units) |
| United States | $10K (22 units) | $25K (55 units) | $50K (110 units) |
2.2 New Zealand Deep Dive
Market Assessment: STRONG YES
| Factor | Score | Assessment |
|---|---|---|
| Market Size | 7/10 | Small but concentrated |
| Competition | 9/10 | Almost no direct competitors |
| Logistics | 8/10 | Easy shipping from AU |
| Currency | 9/10 | NZD similar to AUD |
| Cultural Fit | 10/10 | Same aesthetic preferences |
| Barrier to Entry | 9/10 | Minimal friction |
| OVERALL | 8.7/10 | STRONG YES |
NZ Competitors
| Competitor | Product | Price (NZD) | Threat Level |
|---|---|---|---|
| Bec’s Shed | Custom headboards | $1,200-2,500 | Low (different product) |
| Budget Beds | Upholstered headboards | $1,199-2,098 | Low (full headboards) |
| The Beige Epidemic | Custom headboards | $1,500+ | Low (different product) |
| Heys NZ | SOGA foam wedges | $79-159 | Low (cheap import) |
| Etsy NZ | Mixed handmade | $200-400 | Medium |
Key Finding: No one is selling handmade fabric bedhead CUSHIONS in NZ. It’s all either cheap foam wedges or expensive full headboards. Arlem fills a gap.
NZ Shipping & Pricing Model
NZ UNIT ECONOMICS (LINEN QUEEN)
═══════════════════════════════════════════════════════════════
AUD NZD
───── ─────
Product Price (Queen) $399 $449
Shipping to NZ (Sendle) -$80 -$90
───── ─────
Collected from Customer $399 $449
COGS (Linen Queen) -$145 -$163
Shipping Cost (actual) -$80 -$90
Payment Processing (3%) -$12 -$13
───── ─────
Gross Profit $162 $183
Gross Margin 40.6% 40.7%NZ Pricing Strategy
Option A: Free Shipping (Baked In)
| Size | Price (NZD) | Margin | Pro | Con |
|---|---|---|---|---|
| Double | $449 | 38% | Clean UX | Lower margin |
| Queen | $469 | 39% | No surprises | Less competitive-looking |
| King | $509 | 40% | Premium feel |
Option B: Shipping Additional
| Size | Price (NZD) | + Shipping | Total | Margin |
|---|---|---|---|---|
| Double | $399 | $79 | $478 | 35% |
| Queen | $419 | $79 | $498 | 36% |
| King | $459 | $79 | $538 | 37% |
Option C: Subsidised Shipping (RECOMMENDED)
| Size | Price (NZD) | + Shipping | Total | You Absorb | Margin |
|---|---|---|---|---|---|
| Double | $419 | $49 | $468 | $40 | 36% |
| Queen | $439 | $49 | $488 | $40 | 37% |
| King | $479 | $49 | $528 | $40 | 38% |
Recommendation: Option C - Shows value (discounted shipping), maintains decent margin, clear pricing.
NZ Sales Forecast
| Scenario | Monthly Units | Annual Revenue (NZD) | Annual Profit (NZD) |
|---|---|---|---|
| Conservative | 1 | $5,400 | $2,000 |
| Realistic | 2 | $10,800 | $4,000 |
| Optimistic | 3 | $16,200 | $6,000 |
2.3 United States Deep Dive
Market Assessment: NEUTRAL
| Factor | Score | Assessment |
|---|---|---|
| Market Size | 10/10 | Massive opportunity |
| Competition | 6/10 | Few direct competitors (see below) |
| Logistics | 5/10 | Complex, expensive shipping |
| Currency | 7/10 | USD favorable |
| Tariffs | 6/10 | 10% reciprocal + fees (not as bad as feared) |
| Cultural Fit | 6/10 | Different bed sizes, preferences |
| Barrier to Entry | 5/10 | Significant friction |
| OVERALL | 6.4/10 | NEUTRAL |
US Competitors
Important Note: There are very few TRUE competitors for removable bedhead cushions in the US. Most products in this space are either:
- Full headboards (mounted, permanent, $800+)
- Foam wedge pillows (cheap, not decorative, $50-100)
- Wall-mounted panels (semi-permanent installation)
| Competitor | Product | Price (USD) | Threat Level | Notes |
|---|---|---|---|---|
| Thuma Pillowboard | Mounted headboard | $375-445 | LOW | Different product - wall-mounted foam panel, not a removable cushion. Requires installation. More like a headboard than a pillow. |
| Anthropologie Hemming | Linen cushion | $198 | MEDIUM | Closer competitor but lower quality, single size |
| Home of Wool | Organic cushions | $364+ | MEDIUM | Similar positioning, handmade, premium |
| West Elm Arne Pillow | Decorative pillow | $299-399 | LOW | Decorative accent, not bedhead-specific |
| Amazon/Wayfair | Foam wedges | $49-99 | LOW | Different market segment entirely |
| Etsy US | Handmade various | $100-300 | MEDIUM | Variable quality, inconsistent |
Key Insight: Arlem’s removable, handmade linen/boucle bedhead cushion has very few direct US competitors. The Thuma Pillowboard (often cited as competition) is actually a different product category - it’s a mounted headboard panel, not a removable comfort cushion.
US Tariff Breakdown (CORRECTED January 2026)
US IMPORT COST STRUCTURE FOR HS 9404.90.20
═══════════════════════════════════════════════════════════════
BASELINE (Pre-April 2025):
Under AUSFTA, HS 9404.90 products were DUTY-FREE (0%)
CURRENT SITUATION (April 2025+):
Trump's "Reciprocal Tariff" overrides AUSFTA benefits
Declared Value (CIF): $379 USD (Queen example)
DUTIES & FEES:
├── AUSFTA Base Rate: 0% = $0.00
├── Reciprocal Tariff (Australia): 10% = $37.90
├── Merchandise Processing Fee: 0.3464% = $33.58 (minimum)
├── Harbor Maintenance Fee: 0.125% = $0.47
└────────────────────────────────────────────────────────
TOTAL IMPORT COSTS: ~$72.00
EFFECTIVE RATE: ~19% on $379Key Tariff Facts:
- AUSFTA originally provided 0% duty for HS 9404.90 (pillows/cushions)
- The 10% “reciprocal tariff” (April 2025) overrides AUSFTA benefits for most goods
- HS 9404.90 is NOT on the exemption list (unlike pharma, oil/gas, semiconductors, timber, critical minerals)
- De minimis exemption ($800) suspended August 2025 - ALL shipments require formal entry
- MPF has a $33.58 minimum, which applies to orders under ~$9,700
Exempted Products (NOT applicable to bedhead cushions):
- Pharmaceuticals
- Oil and gas
- Timber/lumber
- Semiconductors
- Gold, copper, critical minerals
- Beef, coffee, some fruits (added Nov 2025)
US Consumer Psychology: Critical Insights
Understanding your target buyer (affluent women, 35-55, homeowners) is essential for US pricing strategy.
Shipping Psychology
| Statistic | Source | Implication |
|---|---|---|
| 66% expect free shipping on ALL orders | 2025 Consumer Studies | Bake it in |
| 39% abandon cart due to surprise shipping | Statista 2025 | Don’t show $49 shipping |
| 82% prefer free shipping over fast shipping | Ryder 2025 Study | Speed doesn’t matter |
| Shipping feels like “pure loss” to consumers | Consumer behavior research | Psychological discomfort |
“When you’re buying a $400 cushion, that $400 feels like part of the value exchange. But when a $49 shipping charge appears at checkout, it feels like a penalty. The brain interprets shipping costs as pure loss.”
Duty/Tariff Psychology
| Statistic | Source | Implication |
|---|---|---|
| 68% of young US consumers experienced surprise customs fees | 2025 Survey | They hate it |
| 75% would rethink buying from retailer after surprise fees | Global Consumer Study | One strike, you’re out |
| 10% of DDU parcels refused or returned | Shipping industry data | Lost sales + costs |
| DDP increases delivery success by 5-15% | DHL/Carrier data | Worth the margin hit |
| DDP reduces returns by 20-30% | Industry benchmarks | Major savings |
“Your target buyer is used to Amazon Prime. She expects to click 'Buy Now' and have the product arrive. Any friction - surprise fees at checkout OR at delivery - kills the sale and the relationship.”
The Affluent Mum Psychology
Your ideal US customer:
- Expects seamlessness - Prime has trained her to expect zero friction
- Will pay premium for convenience - She values her time over money
- Hates being “tricked” - Surprise fees feel dishonest, not just expensive
- Shares bad experiences - One duty surprise = negative review + social media post
- Remembers good experiences - “All-in pricing, free shipping” = repeat customer + referrals
US Pricing Strategy: ALL-IN DDP (RECOMMENDED)
Based on consumer psychology research, the ONLY viable strategy for the US market is Delivered Duty Paid (DDP) with free shipping baked into the price.
US ALL-IN PRICING MODEL (LINEN QUEEN)
═══════════════════════════════════════════════════════════════
WHAT CUSTOMER SEES:
"$499 USD - Free Shipping to USA"
(No surprises. No duties. No fees. Done.)
YOUR COST BREAKDOWN:
USD
─────
Customer Pays $499.00
Less: COGS -$92.00
Less: Shipping (Sendle) -$63.00
Less: Duties You Pre-Pay -$72.00
Less: Payment Processing (3%) -$14.97
─────────
YOUR GROSS PROFIT $257.03
YOUR GROSS MARGIN 51.5%Recommended US All-In Pricing
| Size | All-In Price (USD) | Your Margin | vs AU Price |
|---|---|---|---|
| Double | $479 | 50% | +26% |
| Queen | $499 | 51% | +25% |
| King | $549 | 53% | +28% |
Why This Works:
- No cart abandonment - Price is price, no surprises
- No delivery refusals - You’ve pre-paid duties
- Premium positioning - “Australian handmade, delivered free” justifies premium
- Clean messaging - “Ships free from Australia in 10-14 days”
- Competitive - $499 Queen vs Anthropologie $198 (lower quality) and Home of Wool $364+
Implementation Notes:
- Use DDP shipping service (Sendle offers this, or use a customs broker)
- Pre-pay duties or use a service like Zonos/Passport for automated duty calculation
- Clearly state “Price includes all duties and taxes - no additional fees”
- Product page should emphasise: “Ships from Australia. Free delivery. No hidden fees.”
US Unit Economics Comparison
DDP ALL-IN vs DDU (Customer Pays Duties)
═══════════════════════════════════════════════════════════════
DDU DDP ALL-IN
(Old Model) (Recommended)
────────── ──────────────
Customer Sees at Checkout $379 + $49 $499
Customer Pays at Delivery +$72 duties $0
TOTAL CUSTOMER COST $500 $499
Your Revenue $379 $499
Your Costs -$170 -$242
Your Profit $209 $257
Your Margin 55% 51.5%
Conversion Rate (expected) 1-2% 3-4%
Cart Abandonment High Low
Delivery Refusal Risk 10% 0%
Customer Satisfaction Poor Excellent
Repeat Purchase Rate Low HighVerdict: DDP all-in pricing generates HIGHER absolute profit despite lower margin percentage, due to dramatically better conversion and zero delivery issues.
US Market: Two-Phase Strategy
The US market strategy has two distinct phases with dramatically different economics:
PHASE 1: Ship from Australia (2026)
Model: DDP all-in pricing, ship individual orders from Adelaide via Sendle
PHASE 1 UNIT ECONOMICS (SHIP FROM AU)
═══════════════════════════════════════════════════════════════
Customer Price (Queen): $499 USD (all-in, free shipping)
Your Costs:
COGS (AU production): $92
International Shipping (Sendle): $63
Import Duties (10% + MPF): $72
Payment Processing (3%): $15
─────
TOTAL COST: $242
PROFIT PER UNIT: $257 (51.5% margin)
DELIVERY TIME: 10-14 daysPhase 1 Forecast (2026 - Test Year)
| Scenario | Monthly Units | Annual Revenue (USD) | Annual Profit (USD) |
|---|---|---|---|
| Conservative | 2-3 | $12,000 | $5,500 |
| Realistic | 4-6 | $30,000 | $14,000 |
| Optimistic | 8-12 | $60,000 | $28,000 |
Purpose: Validate demand, test logistics, build reviews before investing in US infrastructure.
PHASE 2: US Distribution Center (2027+)
Model: Bali production → Houston warehouse → 2-5 day domestic shipping
PHASE 2 UNIT ECONOMICS (BALI → HOUSTON → CUSTOMER)
═══════════════════════════════════════════════════════════════
Customer Price (Queen): $399 USD (competitive, free shipping)
Your Costs:
COGS (Bali production): $95
Ocean Freight (Bali → Houston): $10/unit (bulk)
US Import Duty (10% on cost): $10
MPF (spread across shipment): $1
─────
LANDED COST IN HOUSTON: $116
Warehouse Storage: $3/unit/month
Pick & Pack: $6
Domestic Shipping (USPS): $18
─────
FULFILLMENT COST: $27
Payment Processing (3%): $12
─────
TOTAL COST: $155
PROFIT PER UNIT: $244 (61% margin)
DELIVERY TIME: 2-5 daysPhase 1 vs Phase 2 Comparison
| Metric | Phase 1 (Ship from AU) | Phase 2 (Houston DC) |
|---|---|---|
| Customer Price | $499 | $399 |
| Your Profit/Unit | $257 | $244 |
| Margin | 51.5% | 61% |
| Delivery Time | 10-14 days | 2-5 days |
| Customer Experience | Good | Excellent |
| Scalability | Limited | Unlimited |
| Upfront Investment | $0 | ~$20K inventory |
| Break-even Volume | 1 unit | ~80 units |
Phase 2 Forecast (2027-2029)
2027 - First Full Year with Houston Warehouse
| Scenario | Monthly Units | Annual Units | Revenue (USD) | Profit (USD) |
|---|---|---|---|---|
| Conservative | 25-40 | 300-500 | $120-200K | $73-122K |
| Realistic | 50-80 | 600-1000 | $240-400K | $146-244K |
| Optimistic | 100-150 | 1200-1800 | $480-720K | $293-439K |
2028 - Scaled Operations
| Scenario | Monthly Units | Annual Units | Revenue (USD) | Profit (USD) |
|---|---|---|---|---|
| Conservative | 60-100 | 700-1200 | $280-480K | $171-293K |
| Realistic | 120-180 | 1500-2200 | $600-880K | $366-537K |
| Optimistic | 250-350 | 3000-4200 | $1.2-1.7M | $732K-1M |
2029 - Mature US Business
| Scenario | Monthly Units | Annual Units | Revenue (USD) | Profit (USD) |
|---|---|---|---|---|
| Conservative | 100-150 | 1200-1800 | $480-720K | $293-439K |
| Realistic | 200-300 | 2500-3600 | $1-1.4M | $610-878K |
| Optimistic | 400-500 | 5000-6000 | $2-2.4M | $1.2-1.5M |
Houston Distribution Center Setup
| Item | Cost | Notes |
|---|---|---|
| Initial Inventory (100-150 units) | $15-20K | Landed and ready to ship |
| Monthly Warehouse/Storage | $200-500 | Partner arrangement in Houston |
| Pick/Pack per order | $6-8 | Self-managed or 3PL |
| Domestic Shipping | $15-20/unit | USPS Priority Mail |
| Insurance | $50-100/mo | Product liability |
Break-even: ~80 orders covers initial setup friction. At realistic volume (50+ orders/month), ROI is immediate.
Part 3: Bundle Pricing Strategy
3.1 Quilt/Duvet Bundle Concept
Product Pairing
| Bundle Components | Individual Price | Bundle Price | Discount |
|---|---|---|---|
| Linen Bedhead + Linen Quilt Cover | $399 + $299 = $698 | $595 | 15% |
| Linen Bedhead + Quilt + Pillowcases | $399 + $299 + $89 = $787 | $669 | 15% |
| Boucle Bedhead + Linen Quilt Cover | $419 + $299 = $718 | $610 | 15% |
| “Complete Bedroom” Bundle | $399 + $299 + $89 + $79 throw = $866 | $695 | 20% |
Bundle Unit Economics
LINEN BEDHEAD + QUILT COVER BUNDLE (Queen)
═══════════════════════════════════════════════════════════════
Individual Bundle Change
────────── ────── ──────
REVENUE
Linen Bedhead $399 $349 -12.5%
Linen Quilt Cover $299 $246 -17.7%
───── ─────
TOTAL REVENUE $698 $595 -14.8%
COGS
Bedhead COGS $145 $145 --
Quilt Cover COGS $80 $80 --
───── ─────
TOTAL COGS $225 $225 --
GROSS PROFIT $473 $370 -21.8%
GROSS MARGIN 67.8% 62.2% -5.6pp
CONTRIBUTION (after 3%) $452 $352 -22.1%
CONTRIBUTION MARGIN 64.8% 59.2% -5.6ppBundle Strategy Assessment
| Factor | Analysis |
|---|---|
| AOV Impact | +$196 per bundled order (+49% vs bedhead alone) |
| Margin Trade-off | -5.6pp margin but +$103 absolute profit per order |
| Conversion Impact | Expected +15-20% conversion on bundle page |
| Inventory Risk | Must stock matching quilt covers |
| Production Complexity | Moderate - separate fulfillment |
Recommended Bundle Lineup
Tier 1: Entry Bundle
“Bedhead + Quilt Set”
- Linen Bedhead Cushion (any size)
- Matching Linen Quilt Cover (same colour)
- Price: 15% off combined
- Target AOV: $550-650
Tier 2: Complete Bedroom
“Bedroom Refresh Bundle”
- Linen Bedhead Cushion
- Matching Quilt Cover
- 2x Linen Pillowcases
- Price: 18% off combined
- Target AOV: $700-800
Tier 3: Ultimate
“Total Bedroom Makeover”
- Linen Bedhead Cushion
- Matching Quilt Cover
- 2x Linen Pillowcases
- Linen Throw
- Price: 20% off combined
- Target AOV: $850-1000
Bundle Sales Forecast
| Scenario | Bundle Rate | Monthly Bundles | Monthly Bundle Revenue |
|---|---|---|---|
| Conservative | 15% of orders | 1-2 | $600-1,200 |
| Realistic | 25% of orders | 3-5 | $1,800-3,000 |
| Optimistic | 35% of orders | 5-8 | $3,000-4,800 |
Part 4: Bali Production Model
4.1 The Scaling Unlock
The key constraint in the original business model was Emily’s production capacity (~180 units/year maximum). Bali production removes this ceiling entirely.
Why Bali Works
| Factor | Assessment |
|---|---|
| COGS | Similar to AU (~$95 USD) - quality materials, skilled labour |
| Quality | Excellent textile/upholstery expertise in Bali |
| Scalability | Unlimited - can scale to 10,000+ units/year |
| Lead Time | 4-6 weeks for bulk orders |
| Shipping | Cheaper than AU (Indonesia → US routes well-established) |
| Emily’s Role | Design, QC, marketing, customer experience |
Bali COGS Breakdown
BALI PRODUCTION COST (LINEN QUEEN)
═══════════════════════════════════════════════════════════════
Materials:
Cushion Fill (high-density foam) $35
Inner Cotton Layer $8
Zipper (YKK quality) $2
Linen Cover Fabric $40
─────
MATERIALS SUBTOTAL $85
Labour & Overhead:
Skilled Labour $8
QC & Packaging $2
─────
LABOUR SUBTOTAL $10
TOTAL COGS (Bali): $95 USDNote: Boucle fabric adds ~$10, making Boucle COGS ~$105.
4.2 Production Model by Market
Australia & New Zealand
BALI → AUSTRALIA MODEL
═══════════════════════════════════════════════════════════════
Route: Bali → Melbourne Warehouse → AU/NZ Customers
COGS (Bali): $95 AUD
Ocean Freight (Bali → Melbourne): $8/unit (bulk)
Import Duty (AU): $0 (AANZFTA - Free Trade)
Customs/Handling: $2
─────
LANDED COST IN MELBOURNE: $105
Warehouse/Pick-Pack: $8
Domestic Shipping (AU): $15
─────
TOTAL DELIVERED COST: $128
At $399 price:
Revenue: $399
Costs: $128
Processing (3%): $12
PROFIT: $259 (65% margin)United States
BALI → HOUSTON MODEL
═══════════════════════════════════════════════════════════════
Route: Bali → Houston Warehouse → US Customers
COGS (Bali): $95 USD
Ocean Freight (Bali → Houston): $10/unit (bulk)
Import Duty (10% on cost): $10
MPF (spread): $1
─────
LANDED COST IN HOUSTON: $116
Warehouse/Pick-Pack: $9
Domestic Shipping (USPS): $18
─────
TOTAL DELIVERED COST: $143
At $399 price:
Revenue: $399
Costs: $143
Processing (3%): $12
PROFIT: $244 (61% margin)4.3 Production Capacity vs Demand
| Production Source | Max Capacity | Best For |
|---|---|---|
| Emily (Adelaide) | ~180/year | Prototypes, custom orders, local events |
| Bali Partner | 5,000+/year | All standard production |
| Bali (scaled) | 20,000+/year | If demand warrants multiple workshops |
The business is no longer production-constrained. It’s demand-constrained.
4.4 Quality Control Process
| Stage | Action | Responsibility |
|---|---|---|
| Design | Create specs, samples, approve | Emily |
| Materials | Source & approve fabrics | Emily + Bali partner |
| Production | Manufacture to spec | Bali workshop |
| QC Check | Photo verification before shipping | Bali partner |
| Receiving QC | Spot-check on arrival | Nick/Emily (AU) or Partner (US) |
| Issue Resolution | Handle any defects | Emily |
Part 5: Complete Sales Forecast
5.1 2026 Forecast (Transition Year - Emily Production + Bali Test)
Australia (Emily Production → Bali Transition Q4)
Conservative Scenario
Q1 2026 Q2 2026 Q3 2026 Q4 2026 TOTAL
─────── ─────── ─────── ─────── ─────
Bedhead Units 8 12 15 18 53
Avg Price $404 $404 $404 $404
Bedhead Revenue $3,232 $4,848 $6,060 $7,272 $21,412
Bundles 1 2 3 4 10
Bundle Revenue $595 $1,190 $1,785 $2,380 $5,950
TOTAL REVENUE $3,827 $6,038 $7,845 $9,652 $27,362Realistic Scenario
Q1 2026 Q2 2026 Q3 2026 Q4 2026 TOTAL
─────── ─────── ─────── ─────── ─────
Bedhead Units 15 25 35 45 120
Avg Price $404 $404 $404 $404
Bedhead Revenue $6,060 $10,100 $14,140 $18,180 $48,480
Bundles 3 6 9 12 30
Bundle Revenue $1,785 $3,570 $5,355 $7,140 $17,850
TOTAL REVENUE $7,845 $13,670 $19,495 $25,320 $66,330Optimistic Scenario
Q1 2026 Q2 2026 Q3 2026 Q4 2026 TOTAL
─────── ─────── ─────── ─────── ─────
Bedhead Units 25 40 55 75 195
Avg Price $404 $404 $404 $404
Bedhead Revenue $10,100 $16,160 $22,220 $30,300 $78,780
Bundles 5 10 15 20 50
Bundle Revenue $2,975 $5,950 $8,925 $11,900 $29,750
TOTAL REVENUE $13,075 $22,110 $31,145 $42,200 $108,530New Zealand 2026 (Ship from AU)
Realistic Scenario
Q1 2026 Q2 2026 Q3 2026 Q4 2026 TOTAL
─────── ─────── ─────── ─────── ─────
Bedhead Units 0 3 5 7 15
Avg Price (NZD) -- $468 $468 $468
Revenue (NZD) $0 $1,404 $2,340 $3,276 $7,020
Bundles 0 0 1 2 3
Bundle Revenue $0 $0 $650 $1,300 $1,950
TOTAL (NZD) $0 $1,404 $2,990 $4,576 $8,970
TOTAL (AUD) $0 $1,250 $2,660 $4,070 $7,980United States 2026 (Phase 1: Ship from AU, DDP)
Realistic Scenario (Test Market - Ship from AU)
Q1 2026 Q2 2026 Q3 2026 Q4 2026 TOTAL
─────── ─────── ─────── ─────── ─────
Bedhead Units 0 0 5 10 15
Avg Price (USD) -- -- $499 $499
Revenue (USD) $0 $0 $2,495 $4,990 $7,485
Bundles 0 0 0 2 2
Bundle Revenue $0 $0 $0 $1,200 $1,200
TOTAL (USD) $0 $0 $2,495 $6,190 $8,685
TOTAL (AUD) $0 $0 $3,950 $9,800 $13,750Note: 2026 US sales ship from Australia (Phase 1). Houston DC launches 2027.
2026 Combined Summary (All Markets)
| Market | Units | Revenue | Gross Profit | Margin |
|---|---|---|---|---|
| Australia | 120 | $66,330 AUD | $39,800 | 60% |
| New Zealand | 15 | $8,970 NZD | $3,200 | 40% |
| United States | 15 | $8,685 USD | $3,850 | 44% |
| TOTAL 2026 | 150 | ~$90K AUD | ~$47K | 52% |
5.2 2027-2029 Forecast (Bali Production + US Distribution Center)
Multi-Year Revenue Projection (Realistic Scenario)
ARLEM MULTI-YEAR FORECAST (REALISTIC SCENARIO)
═══════════════════════════════════════════════════════════════
2026 2027 2028 2029
──── ──── ──── ────
PRODUCTION MODEL:
Australia Emily Bali→AU Bali→AU Bali→AU
United States Ship AU Bali→Houston Bali→Houston Bali→Houston
AUSTRALIA:
Units 120 300 450 600
Price $399 $399 $399 $399
Revenue $48K $120K $180K $240K
Margin 60% 65% 65% 65%
Profit $29K $78K $117K $156K
NEW ZEALAND:
Units 15 40 70 100
Price (NZD) $449 $449 $449 $449
Revenue (NZD) $7K $18K $31K $45K
Profit (AUD) $3K $7K $13K $18K
UNITED STATES:
Units 15 800 1,800 3,000
Price (USD) $499 $399 $399 $399
Revenue (USD) $7K $319K $718K $1.2M
Margin 44% 61% 61% 61%
Profit (USD) $3K $195K $439K $732K
─────────────────────────────────────────────────────────────────
TOTAL (Converted to AUD):
Total Units 150 1,140 2,320 3,700
Total Revenue $90K $620K $1.35M $2.2M
Total Profit $35K $340K $700K $1.1M
Avg Margin 39% 55% 52% 50%
═══════════════════════════════════════════════════════════════Year-by-Year Business Evolution
2026: Validation Year
- Emily produces for AU/NZ
- Test US market with DDP shipping from AU
- Establish Bali production partner
- Goal: Prove US demand, set up Houston logistics
2027: Scale Year
- Bali production live for all markets
- Houston DC operational
- US becomes primary growth market
- Goal: 800+ US units, 300+ AU units
2028: Growth Year
- Optimise ad spend across markets
- Add product variations (new colours, sizes)
- Consider UK/EU expansion
- Goal: $1M+ revenue, $500K+ profit
2029: Maturity Year
- Established brand in US home decor space
- Strong repeat customer base
- Possible team expansion
- Goal: $2M+ revenue, path to $5M
5.3 Scenario Comparison (US Market Focus)
Conservative vs Realistic vs Optimistic (US Only)
US MARKET SCENARIOS (2027-2029)
═══════════════════════════════════════════════════════════════
CONSERVATIVE (Passive marketing, limited ad spend)
2027 2028 2029
Units 400 700 1,000
Revenue (USD) $160K $280K $400K
Profit (USD) $98K $171K $244K
REALISTIC (Active marketing, $50-100K ad spend/year)
2027 2028 2029
Units 800 1,800 3,000
Revenue (USD) $319K $718K $1.2M
Profit (USD) $195K $439K $732K
OPTIMISTIC (Viral moment, PR coverage, scaled ads)
2027 2028 2029
Units 1,500 3,500 6,000
Revenue (USD) $599K $1.4M $2.4M
Profit (USD) $366K $854K $1.46MWhat Drives Each Scenario
| Scenario | Ad Spend | Conversion Rate | Key Assumption |
|---|---|---|---|
| Conservative | $20-30K/yr | 2% | Word of mouth, organic only |
| Realistic | $75-100K/yr | 3% | Optimised Meta/Pinterest ads |
| Optimistic | $150-200K/yr | 4% | PR hit, influencer coverage, viral content |
5.4 Four-Year Financial Summary
ARLEM FOUR-YEAR FINANCIAL SUMMARY (REALISTIC SCENARIO)
═══════════════════════════════════════════════════════════════
2026 2027 2028 2029 TOTAL
──── ──── ──── ──── ─────
Total Units 150 1,140 2,320 3,700 7,310
Total Revenue (AUD) $90K $620K $1.35M $2.2M $4.26M
Total Profit (AUD) $35K $340K $700K $1.1M $2.18M
Cumulative Profit $35K $375K $1.08M $2.18M
Key Milestones:
- First $100K revenue: Q2 2027
- First $1M revenue: Q3 2028
- First $1M profit: Q4 2028
- US > AU revenue: Q1 2027Revenue Mix Evolution
| Year | Australia | New Zealand | United States |
|---|---|---|---|
| 2026 | 73% | 8% | 19% |
| 2027 | 19% | 3% | 78% |
| 2028 | 13% | 2% | 85% |
| 2029 | 11% | 2% | 87% |
Key Insight: By 2027, the US becomes the dominant market. Australia remains important for brand credibility and local presence, but the US is where the scale lives.
Part 6: Market Entry Recommendations
6.1 Market Priority Matrix
MARKET PRIORITY ASSESSMENT
═══════════════════════════════════════════════════════════════
Opportunity ──────────────────────────────────────►
Low Medium High
│
Easy │ [Not worth it] NEW ZEALAND [N/A]
│ ★ STRONG YES
│ Launch Q2 2026
Effort │
│
│
│ [Not worth it] AUSTRALIA UNITED STATES
│ ★ STRONG YES ★ NEUTRAL
Hard │ (Already there) Test Q3 2026
│
▼6.2 New Zealand: STRONG YES
Why NZ Makes Sense
- No direct competitors - Gap in market for handmade bedhead cushions
- Minimal friction - Same language, similar culture, easy shipping
- Favorable logistics - Sendle NZ$88 shipping is workable
- Currency simplicity - NZD pricing is straightforward
- Low risk - Small market = low downside if it fails
NZ Launch Checklist
| Task | Priority | Timing |
|---|---|---|
| Enable NZ market in Shopify Markets | High | Week 1 |
| Set NZD pricing (see Section 2.2) | High | Week 1 |
| Add NZ shipping zone with $49 rate | High | Week 1 |
| Update product descriptions for NZ (size names) | Medium | Week 2 |
| Create NZ-specific meta descriptions | Medium | Week 2 |
| Consider nz.arlem.com.au subdomain | Low | Month 2 |
| NZ-targeted Instagram/Pinterest content | Medium | Ongoing |
NZ Website Customization
Option 1: Shopify Markets Subfolder (Recommended for Start)
- URL: arlem.com.au/nz/
- Automatic currency detection
- Shared SEO authority
- Zero additional cost
Option 2: Subdomain
- URL: nz.arlem.com.au
- Slightly more “local” feel
- Same Shopify store
- Minimal additional effort
Option 3: Separate Domain
- URL: arlem.co.nz
- Most local feel
- Separate SEO building required
- Additional domain cost
- NOT recommended until NZ proves out
NZ-Specific Considerations
| Item | AU vs NZ Difference |
|---|---|
| Bed Sizes | Same: Single, Double, Queen, King, Super King |
| Terminology | Same: “Bedhead” used in both markets |
| Aesthetic | Same: Scandi, coastal, minimalist trends |
| Currency | NZD ~12% weaker than AUD |
| GST | NZ 15% vs AU 10% (factor into pricing) |
6.3 United States: NEUTRAL (Proceed with Caution)
Why US is Uncertain
Positives:
- Massive market ($16.74B home bedding)
- USD pricing favorable for margins
- Strong appetite for handmade/artisan goods
- “Australian-made” has cachet
- Few direct competitors - Most are either cheap foam wedges or mounted headboards
- Unique product - Removable handmade fabric cushion fills a gap
Negatives:
- 10% reciprocal tariff + ~$34 MPF minimum = ~$72 per order in duties
- Consumer psychology demands all-in pricing (baked-in shipping + duties)
- Different bed sizes (Twin/Full vs Single/Double)
- Expensive shipping ($63 USD via Sendle)
- Returns would be costly/impractical
US Launch Conditions
Do NOT enter US market until:
- NZ market is validated (5+ orders)
- AU market hitting realistic scenario (10+ orders/month)
- Capacity confirmed for international production
- DDP shipping solution tested and working (Sendle DDP, Zonos, or customs broker)
US Soft Launch Strategy
Phase 1: Test (Q3 2026)
- Enable US market in Shopify
- Set ALL-IN DDP pricing: $479 Double / $499 Queen / $549 King
- NO separate shipping or duties shown - everything baked in
- Accept orders passively (no marketing)
- Goal: 5 orders to validate demand and process
Phase 2: Evaluate (Q4 2026)
- Review: conversion rate, margin, customer feedback
- Assess: duty complaints, shipping issues, returns
- Decision: Scale or withdraw
Phase 3: Scale (2027 if validated)
- Consider US-based 3PL for stock holding
- Evaluate US manufacturing partnership
- Targeted Meta/Pinterest ads to US audience
US Website Customization
| Element | Adaptation Required |
|---|---|
| Currency | USD display, Shopify Markets handles this |
| Size Names | Twin, Full, Queen, King, California King |
| Shipping Messaging | “Ships from Australia (7-14 days)” |
| Duties Disclaimer | CRITICAL - must be prominent |
| Size Guide | US mattress dimensions |
| Returns Policy | No returns on international orders |
US Duty Disclosure Language
Recommended checkout/product page text:
International Orders (USA)
>
Your order ships from Adelaide, Australia. US Customs may collect import duties (typically 15-16% of order value) upon delivery. These charges are the responsibility of the buyer and are not included in our prices.
>
Estimated delivery: 7-14 business days
6.4 Decision Summary Table
| Market | Verdict | Action | Timing | Investment |
|---|---|---|---|---|
| Australia | STRONG YES | Continue + scale | Now | Primary focus |
| New Zealand | STRONG YES | Launch | Q2 2026 | Minimal setup |
| United States | NEUTRAL | Test cautiously | Q3 2026 | Passive only |
| UK/Europe | NO | Do not pursue | – | – |
| Asia | STRONG NO | Do not pursue | – | – |
Part 7: Implementation Roadmap
7.1 Pricing Changes (Week 1)
| Action | Current | New | When |
|---|---|---|---|
| Linen Queen | $389 | $399 | Immediate |
| Linen King | $399 | $429 | Immediate |
| Boucle pricing | Same as Linen | +$20 premium | Immediate |
| Super King option | $429 | $459 | If adding |
7.2 New Zealand Market (Q2 2026)
| Week | Tasks |
|---|---|
| 1 | Enable NZ in Shopify Markets, set NZD pricing |
| 2 | Configure NZ shipping zone ($49 subsidised) |
| 3 | Update product pages with NZ-friendly content |
| 4 | Soft launch - enable checkout for NZ |
| 5-8 | Monitor orders, refine if needed |
| 9-12 | Evaluate: continue, scale, or pause |
7.3 United States Market (Q3-Q4 2026)
| Month | Tasks |
|---|---|
| July | Enable US in Shopify Markets with DDP pricing |
| July | Set up DDP shipping (Sendle DDP or Zonos integration) |
| July | Configure all-in pricing: $479/$499/$549 (no separate shipping/duties) |
| Aug | Accept first US orders passively |
| Aug-Sep | Monitor 5-10 orders for learnings |
| Oct | Evaluate: customer satisfaction, margin, process |
| Nov | Decision: scale marketing or pause |
7.4 Bundle Launch (Q2 2026)
| Week | Tasks |
|---|---|
| 1 | Source/confirm quilt cover supplier and COGS |
| 2 | Create bundle product pages |
| 3 | Set up Shopify bundle discounts |
| 4 | Launch bundles alongside NZ market |
| 5-8 | Monitor bundle conversion rate |
Part 8: Key Metrics to Track
8.1 Pricing Health Metrics
| Metric | Target | Warning Sign |
|---|---|---|
| Cart abandonment rate | <70% | >80% = price resistance |
| Conversion rate | >2% | <1% = may be too expensive |
| Units at new price vs old | Similar volume | Sharp drop = price elasticity issue |
| Customer price feedback | Neutral/positive | Complaints = reassess |
8.2 International Market Metrics
| Metric | NZ Target | US Target (DDP) |
|---|---|---|
| Orders/month (M3) | 2+ | 2+ |
| Conversion rate | >1.5% | >2% (DDP should help) |
| Customer satisfaction | No complaints | No duty complaints (DDP) |
| Margin achieved | >35% | >50% |
| Return rate | <5% | <3% (no duty refusals) |
8.3 Bundle Metrics
| Metric | Target |
|---|---|
| Bundle attachment rate | >20% of orders |
| Bundle AOV | >$550 |
| Bundle margin | >55% |
Appendix A: Competitor Price Database
Australian Competitors
| Brand | Product | Size | Price (AUD) | Material |
|---|---|---|---|---|
| Arlem (proposed) | Linen Bedhead | Queen | $399 | Linen |
| Arlem (proposed) | Boucle Bedhead | Queen | $419 | Boucle |
| The Bespoke Linen Co | Loomed Cushion | Standard | $450+ | Linen |
| Zenn Design | Pillow Bedhead | Custom | $800-1,500 | Various |
| HeyHey/SOGA | Wedge Pillow | 150cm | $99-149 | Polyester |
US Competitors
Important: Most “competitors” are actually different product categories.
| Brand | Product | Size | Price (USD) | Material | Direct Competitor? |
|---|---|---|---|---|---|
| Arlem (proposed) | Linen Bedhead | Queen | $499 (DDP) | Linen | N/A |
| Thuma | Pillowboard | Queen | $375-425 | Linen/Wool | NO - Mounted headboard panel, requires installation |
| West Elm | Arne Pillow | Queen | $299-399 | Velvet/Linen | NO - Decorative pillow, not bedhead-specific |
| Anthropologie | Hemming Cushion | One size | $198 | Linen | PARTIAL - Similar concept but lower quality |
| Home of Wool | Headboard Cushion | Custom | $364+ | Wool/Organic | YES - Closest direct competitor |
| Amazon/Wayfair | Foam Wedges | Various | $49-99 | Foam/Polyester | NO - Different market segment |
NZ Competitors
| Brand | Product | Size | Price (NZD) | Notes |
|---|---|---|---|---|
| Arlem (proposed) | Linen Bedhead | Queen | $468 total | Only direct competitor |
| Bec’s Shed | Custom Headboard | Queen | $1,500+ | Different product |
| Budget Beds | Upholstered Headboard | Queen | $1,199+ | Different product |
Appendix B: Tariff Reference (Corrected January 2026)
US Import Duties for Bedhead Cushions
Pre-April 2025 (AUSFTA in Effect)
| HS Code | Description | AUSFTA Rate |
|---|---|---|
| 9404.90.1000 | Cotton-stuffed pillows/cushions | 0% (Duty Free) |
| 9404.90.2000 | Synthetic-stuffed | 0% (Duty Free) |
Post-April 2025 (Reciprocal Tariffs Override AUSFTA)
| HS Code | Description | AUSFTA Base | Reciprocal Tariff | Effective Rate |
|---|---|---|---|---|
| 9404.90.1000 | Cotton-stuffed | 0% | +10% | 10% |
| 9404.90.2000 | Synthetic-stuffed | 0% | +10% | 10% |
Additional Fees (Always Apply):
- Merchandise Processing Fee: 0.3464% (minimum $33.58, maximum $538.40)
- Harbor Maintenance Fee: 0.125% (ocean freight only)
Practical Example: $379 USD Bedhead Cushion
DUTY CALCULATION
═══════════════════════════════════════════════════════════════
Declared Value: $379.00
Reciprocal Tariff (10%): $37.90
MPF (0.3464% = $1.31, but minimum): $33.58
HMF (0.125%): $0.47
───────
TOTAL DUTIES/FEES: $71.95
Effective Rate: ~19%Key Points:
- AUSFTA 0% base rate is OVERRIDDEN by reciprocal tariff
- HS 9404.90 is NOT on exemption list
- MPF minimum of $33.58 applies to orders under ~$9,700
- De minimis ($800) exemption suspended August 2025
- Recommend DDP shipping to absorb these costs in all-in pricing
NZ Import Duties
- No import duties for Australian goods under CER (Closer Economic Relations)
- NZ GST (15%) is collected by Shopify at checkout for goods under $1,000 NZD
Appendix C: Shopify Markets Setup
Enabling New Markets
- Shopify Admin > Settings > Markets
- Click “Add Market”
- Select countries (New Zealand, United States)
- Configure:
- Local currency (NZD, USD) - Local pricing (can be adjusted per market) - Shipping rates (per zone) - Duties collection (for US: leave to customer)
Recommended Market Configuration
| Setting | Australia | New Zealand | United States |
|---|---|---|---|
| Currency | AUD | NZD | USD |
| Price adjustment | Base | +10% | -10% (to hit USD targets) |
| Shipping | Free over $150 | $49 flat | $49 flat |
| Duties collected | N/A | N/A (CER) | No (customer pays) |
| Domain | arlem.com.au | arlem.com.au/nz/ | arlem.com.au/us/ |
Document Control:
| Version | Date | Author | Changes |
|---|---|---|---|
| 1.0 | Jan 3, 2026 | Nick + Claude | Initial strategy document |
| 1.1 | Jan 3, 2026 | Nick + Claude | Corrected US tariffs (10% reciprocal, not 15.8%); Added consumer psychology analysis; Updated to DDP all-in pricing model; Clarified Thuma is NOT a direct competitor; Revised US forecasts upward |
| 2.0 | Jan 3, 2026 | Nick + Claude | MAJOR UPDATE: Added Bali production model; Two-phase US strategy (Ship from AU → Houston DC); Multi-year forecasts 2026-2029; Realistic scenario shows $2.2M revenue by 2029 |
“NZ is the low-hanging fruit. The US is the moonshot. But with Bali production and a Houston DC, the moonshot becomes a launchpad. By 2029, this is a $2M+ business with $1M+ profit.”